Manufacturing Process

Manufacturing & Infrastructure | Hindon Forge Pvt. Ltd.
Execution & Methodology

Manufacturing Process

With our state-of-the-art manufacturing unit, we are able to produce high performance zero defect products, that can satisfy most customer requirements.

Our manufacturing is highly sophisticated and advanced and in compliance with international industry standards. We have set stringent quality control checks, to check quality of raw material and finished product from different perspectives, depending upon the customer requirements and quality of steel desired.

Our wide range of products comprise of crankshafts, Engine Crankshafts, diesel engine crankshafts, petrol engine crankshafts, stroker crankshafts, industrial shafts, turbine rotor shaft, turbine blade shaft, pump shaft, carbon hollow forgings, blind sheets, tube sheets etc.

With our vast experience, we know about reliable sources of raw material and can acquire superior quality raw material. The material is then forged into desired shapes and forms as required by different core sectors of industry and have always enjoyed patronage from our customers.

Our all forgings are tested by destructive and non-destructive methods, if demanded by our customers. We have facilities to conduct these tests at our premises but the tests can also be conducted with third parties to ensure complete adherence with quality.

Advanced Execution

Advanced Execution

Sophisticated production layout optimized meticulously to support continuous modern component forming.

Stringent Checks

Stringent Checks

Multi-point operational evaluations monitoring microstructural traits and raw supply tolerances cleanly.

Hot Deformation

Hot Deformation

Precision furnace soaking and controlled structural compression sequence tracking thermal loads perfectly.

Metallurgical Audits

Metallurgical Audits

Systematic material matrix tracing supporting destructive and structural validation pathways.

Infrastructure Power

Manufacturing Facilities

Our sophisticated in-house facilities with advanced equipment and latest technology produce superior quality products as per the needs. With most advanced designs and manufacturing systems and a comprehensive technical support, we utilize state-of the art equipment and technology to develop the unrivaled products to help our clients to get success in market place.

We are having a well-equipped machine and forge shop, cutting shop and material handling cranes to produce high precision and quality products. We have installed an integrated ERP system, which controls material, production and inspection schedule to ensure committed deliveries.

We spend a big share of our revenues on research and development and continuous upgradation of technology to keep track with changing environment and technology. Our research team work closely with our industrial clients to know their needs and to produce need satisfying products thereafter.

Machine & Forge Shop

Integrated layout engineered cleanly to produce high precision outputs.

Cutting Shop

Heavy-duty sizing saws prepping high-tensile base alloy billets perfectly.

ERP Systems

Live algorithmic monitoring controlling tracking channels seamlessly.

Research & Dev

Sustained engineering testing analyzing process adaptation models dynamically.

Quality Verification

Inspection Process

Inspection is a very important part to control the forging quality. Hindon Forge has different kinds of inspection equipment to cover most of the test requirement. We also provide third party inspection as per customer requirement.

Impact Testing

Impact Testing

Evaluates material structural behavior under sudden physical impact conditions.

Hardness Testing

Hardness Testing

Tracks mechanical indentation limitations to ensure uniform compound integrity.

Poldi Testing

Poldi Testing

Portable mechanical testing evaluating localized physical strain indexes.

Ultrasonic Testing

Ultrasonic Testing

High-frequency pulse checks detecting subsurface anomalies cleanly.

Magnetic Flaw Testing

Magnetic Flaw Testing

Identifies localized cracks or layout discontinuities inside steel layers.

Volumetric & Gravimetric Testing

Volumetric & Gravimetric

Verifies absolute metallurgical density thresholds to isolate chemical variations.

Universal Testing

Universal Testing

Applies systematic tension or structural compression loads seamlessly.

Mechanical Measurement

Mechanical Measurement

Verifies custom component geometry using calibrated measuring devices.